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Computerized Automatic Macro Vickers Hardness Tester HV Scale

XY: software control XY work table to do continuous test;
XYZ: Software control XY work table and automatic focusing;
DVS-10XY / 10XYZ: HV0.3, HV0.5, HV1, HV2, HV2.5, HV3, HV5, HV10
DVS-30XY / 30XYZ: HV0.5, HV1, HV2, HV2.5, HV3, HV5, HV10, HV15, HV20, HV30
DVS-50XY / 50XYZ: HV1, HV2, HV2.5, HV3, HV5, HV10, HV15, HV20, HV30, HV40, HV50
Availability:
  • DVS-10 / 30 / 50XY ; DVS-10 / 30 / 50XYZ

  • EBP INSTRUMENTS

  • Shanghai, Shenzhen, Ningbo

  • 100 sets

  • TT in advance

  • 1 set

Main Function:

Fully automatic Macro Vickers hardness tester is a high-tech and new product combining the optics, mechanic and electrics features. It support automatic focus, automatic XY movement, automatic indentation measuring, automatic hardness value and conversion hardness value display, etc. This instrument is a new generation of automatic Vickers hardness tester. It can show the indentation image directly on the computer screen and automatically get the Vickers hardness value. It takes over the old method of measuring the diagonal length by eyepiece, avoids the stimulation and visual fatigue of the light source of the eyepiece, and protects the eyesight of the operator. It is a major innovation of Vickers hardness tester.


Application range:

1) Widely used to test the hardness of all kinds of metal materials (steel, nonferrous metals, tinsel, cemented carbide, sheet metal, etc.)

2) surface layer / coating (Carburization, nitriding, decarburization layer, surface hardening layer, galvanized coating, etc.)

3) Glass, chip, ceramic, plastic and rubber, etc.


Technical parameters:

1) Focus:

Model

Focus

DVS-10 / 30 / 50XY

Manual focus

DVS-10 / 30 / 50XYZ

Automatic Focus

2) Test force and Hardness Scale

Model

Test force & Hardness Scale

DVS-10XY  DVS-10XYZ

0.3Kgf (2.94N), 0.5Kgf (4.90N), 1.0 Kgf (9.8N), 2.0Kgf(19.6N), 2.5Kgf(24.5N), 3.0Kgf(29.4N), 5.0Kgf(49.0N), 10.0Kgf(98.0N)

HV0.3, HV0.5, HV1, HV2, HV2.5, HV3, HV5, HV10

DVS-30XY  DVS-30XYZ

0.5Kgf (4.90N), 1.0 Kgf (9.8N), 2.0Kgf(19.6N), 2.5Kgf(24.5N), 3.0Kgf(29.4N), 5.0Kgf(49.0N), 10.0Kgf(98.0N), 15.0Kgf(147N), 20.0Kgf(196N), 30.0Kgf(294N) (Optional 0.3Kgf)

HV0.5, HV1, HV2, HV2.5, HV3, HV5, HV10, HV15, HV20, HV30

DVS-50XY  DVS-50XYZ

1.0 Kgf (9.8N), 2.0Kgf(19.6N), 2.5Kgf(24.5N), 3.0Kgf(29.4N), 5.0Kgf(49.0N), 10.0Kgf(98.0N), 15.0Kgf(147N), 20.0Kgf(196N), 30.0 Kgf (294N), 40.0Kgf(392N), 50.0Kgf(490N) (Optional 0.5Kgf)

HV1, HV2, HV2.5, HV3, HV5, HV10, HV15, HV20, HV30, HV40, HV50

3) Other technical specification

Hardness conversion

HRA, HRB, HRC, HRD, HRF, HV, HK, HBW, HR15N, HR30N, HR45N, HR15T, HR30T, HR45T

Min measuring unit

0.01µm

Hardness range

8-2900HV

Force loading

Automatic loading - dwell - unloading

Turret

Automatic

Eyepiece

10X digital eyepiece with built-in encoder, automatic calculate data

Objective

10X, 20X (or 5X, 10X, 20X, 40X select 3 pcs)

Magnification

100X (measurement), 200X (measurement)

Both lens can do observe and measurement work directly

Dwell time

1-99S (1 second per step)

Camera

5-megapixel camera provides sharp images

Computer

Lenovo or Dell, Windows 10 system

Test space

160*160MM (H*D)

Power supply

AC220V+5%,50-60Hz

Standard

ISO 6507-2, ISO4546, ASTM E 384, JIS B7734, JIS B 7725, GB/T 4340.2, JJG260-91

Size & weight

580*190*700mm; 55kg

High precision automatic X-Y loading platform:

Drive motors

Stepper motor

Drive control

The speed can be flexibly changed by moving up the X-Y axis through the software

Size

150x150 mm

Max. travel distance

50x50mm in X-Y direction

Resolution

1um

Movement speed

1-10 mm/sec, adjustable

Displacement repetition accuracy

Less than 1 um - 2 um

Object platform movement mode setting

Click any point in the interface through the mouse to automatically select the point, you can set the starting position of the straight line and set the random moving position, through the mouse click on the automatic X-Y displacement platform loading platform for 8 directions of arbitrary movement control, can adjust the speed, can be automatically reset, can be free to coordinate zero

Z axis auto focus component

Motor

Stepper motor

Maximum travel distance

The sample movement range of the hardness tester host

Moving resolution

0.1um

Displacement repetition accuracy

1um

Movement speed

Fast/slow

Measurement and control software:

System description

Can carry out panoramic scan, edge scan.

Automatic completion of continuous pressure, load protection, reading, data recording, by choosing a measurement method all measurement will be automatically and quickly completed;

Choose straight lines, zigzags, circles, arcs, random points, matrices and self-learning modes according to different needs;Improve the readability of non-clear indentation on non-smooth surface by data processing software;

The depth of hardened layer formed after continuous measurement can be displayed in table form.

It can output all kinds of data measurement data, hardness value table, hardening layer depth, maximum value, average value, minimum value.

Hardness tester control

The hardness tester can be controlled automatically: automatic turret (objective lens, indenter, objective lens automatic switch), automatic loading, automatic measurement control

The brightness of the light source of the microhardness tester can be set

Select the conversion of the control objective lens and reflect it in the software interface to change the calculation parameters

Select or start control indenter automatically to load position, load, hold, unload, and automatically turn back to measuring objective position

The load set by the hardness tester can be automatically reflected on the software interface

Z axis control

Z axis automatic movement, automatic focus

Control platform movement mode (Patten)

The software system can control the automatic loading platform for programming and moving, and can carry out:

1) Measurement mode (Random A)

Use this mode to press and read an optional point.

2) Measurement mode (Random B)

Measure and read arbitrary points.Rotates the selected coordinate position at any Angle.

3) Horizontal (X-axis direction) pressure and read

4) Longitudinal (Y-axis direction) pressure and reading

5) Measurement mode (Line Set A)

Use this mode to press and read in the direction of the surface at an Angle (zigzag movement, i.e. the broken line movement of the hardened layer depth measurement).

6) Measurement mode (Line Set B)

Use this mode to press and read at regular intervals.

7) Trajectory coordinate movement and other mobile programming methods

Above 8 lines can be set at the same time, each line can be set 999 positions

Measuring way

Automatic mode: automatic loading + automatic measurement + automatic display of measurement results

Can measure the player's movement pattern

Image acquisition/recognition methods

High quality, high resolution camera, resolution of 5 million, large size original image acquisition;A variety of image compression methods for easy use (the image and measurement results for storage format, image storage format BMP, JPG and other general file formats).

Automatic vickers indentation measurement system using pixel identification technology, through a dedicated vickers hardness indentation analysis software to analyze indentation image, the analysis software using digital image processing technology edge segmentation algorithm to test indentation edge extraction, and then by using the theory of wavelet multi-resolution analysis test indentation sampling signal, using the least squares fitting creasing edge line, In order to extract the indentation edge of micro-hardness, the indentation area of micro-organization vickers hardness test can be extracted quickly and accurately, and the value of Vickers hardness can be calculated automatically, and the readability of non-clear indentation on non-smooth surface can be improved.

Data output format /

Editing features

Inspection report can be customized according to user requirements;  Through data processing software, the depth of hardened layer formed after continuous measurement can be displayed in table form.

It can easily output all kinds of measurement data, hardness value table, hardening layer depth, maximum value, average value, minimum value, display and output color image with hardness value;

Data such as hardness value, hardness table, hardening layer depth map and picture insertion can be flexibly edited and printed in "WORD" (optional "EXCEL"), including mathematical statistics and hardening layer depth curve test report and saved (WORD format) (optional "EXCEL"), also can print the observed sample topography and save. The indentation and background microstructure are directly reflected, and metallographic analysis and observation are made under different magnification objective lens.


Standard accessories:

1

Automatic loading platform (150 x150 mm, X,Y stroke 50mm)

1

2

Z-axis movement (stroke: sample movement range of hardness tester host, built-in)

1

3

X,Y, Z controller

1

4

Brand computer

1

5

Industrial digital camera 5 megapixels

1

6

Camera adapter and type C interface

1

7

Usb flash drive (saved software files)

1

8

Vickers hardness block

2

9

10× Digital Micro Eyepiece

1

10

10X/20X objective lens (or 5X, 10X, 20X, 40X select 3)

Each 1

11

Foot Horizontal adjustment screw

4


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